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Correct spacers to be utilized Soft Yarns EFFECT: More end breaks in subsequent processes Shade variation in dyed fabrics CAUSES: Slack tapes dirty jockey pulleys Improper bobbin feed on the spools Less twist in the yarn Bad clearing at the traveler RECTIFICATION: The vibration of bobbins on the spindles to be avoided Proper yarn clearing to be ensured Periodic replacement of worn rings and travelers to be effected Oil Stained Yarns EFFECT Damaged fabric appearance Occurrence of black spot in the fabric CAUSES Careless oil in the moving parts, overhead pulleys, etc Piecing made with oily or dirty fingers Careless material handlings RECTIFICATION Appropriate material handling procedures to be followed Oilers to be trained in the proper method of lubrication Clean containers to be utilized for material transportation Crackers EFFECT More breaks in winding More noticeable in polyester and cotton blended yarns CAUSES Mixing of cotton of widely differing staple length Closer roller settings Eccentric top and bottom rollers Nonoptimum temperature and relative humidity in the spinning shed Over spinning of cotton RECTIFICATION Optimum top roller pressure to be maintained Mixing of cotton varying widely in fiber length to be avoided Use of optimum roller settings Use of properly buffed rollers free from eccentricity to be ensured Bad Piecing EFFECT More end breaks in subsequent process Increase in hard waste CAUSES Wrong method of piecing and over end piecing Twisting the ends instead of knotting RECTIFICATION Tenters to be trained in proper methods of piecing Separators to be provided Excessive end breaks in spinning to be avoided Oily Slubs EFFECT More end breaks in the ensuring process Damaged fabric appearance Shade variation in dyed fabrics CAUSES Accumulation of oily fluff on machinery parts Poor methods of lubrication in preparatory processes Negligence in segregating the oily waste from process waste RECTIFICATION Yarn contact surfaces to be kept clean Oilers to be trained in correct procedures of lubrication Proper segregation of oily waste from process waste Kitty Yarns EFFECT Damaged fabric appearance Production of specks during the dyeing Needle breaks during knitting Poor performance during winding CAUSES Ineffective cleaning in Blow room and cards Use of cotton with high trash and too many seed coat fragments RECTIFICATION Cleaning efficiency of blow room and cards to be improved Optimum humidity in the departments to be ensured Hairiness EFFECT More end breaks in winding Uneven fabric surface Beads formation in the fabric in the case of polyester/cotton blends CAUSES Use of worn rings and lighter travelers Maintaining low relative humidity, closer roller settings, and very high spindle speeds RECTIFICATION Use of travelers of correct size and shape and rings in good condition to be ensured Periodic replacement of travelers and suitable Roller settings to be maintained Optimum relative humidity to be maintained in the spinning room Wide variation in the properties of cotton used in the mixing to be avoided Foreign Matters EFFECT Breaks during winding Formation of holes and stains in cloth Damaged fabric appearance CAUSES Improper handling of travelers Improper preparation of mixings RECTIFICATION Installation of permanent magnets at proper Places in blow room lines to be ensured Spun in fly EFFECT More breaks in winding CAUSES Accumulation of fluff over machine parts Fanning by workers Failure of overhead cleaners Malfunctioning of humidification plant RECTIFICATION Machinery surfaces to be kept clean by using roller pickers Fanning by workers to be avoided Performance of overhead cleaners and humidification plants to be closely monitored Cork Screw Yarns EFFECT Breaks during winding Causes streaks in the fabric CAUSES Feeding of two ends (instead of one ) in ring frame Lashing -in ends in ring frame RECTIFICATION Tenters are to be trained in piecing methods(or) practices Pneumafil ducts to be kept clean and properly set Slough Off EFFECT Increase in end breaks Higher yarn waste CAUSES Improper ring rail movement Worn builder cam Loose package and excessive coils in the package Improper empties fit on the spindles and slack tapes RECTIFICATION Ring rail movement to be set right The optimum ratio of winding: bindings coils and optimum chase length to be maintained Ring cuts EFFECT Excessive breaks during winding More hard waste at winding CAUSES Spindle or empty cops wobbling Use of lighter travelers and incorrect ratchet wheel Movement of spindles to the rings not concentric RECTIFICATION Worn spindles to be replaced Improper fit of empty cops with spindles to be avoided Gauging of spindles with rings to be properly carried out Use of right type traveler and ratchet wheel to be ensured Improper bobbin build EFFECT Slough-off during doffing/winding More breaks during unwinding (due to slough off) Higher hard waste in winding CAUSES Improper combination of ratchet and pawl Jerky ring rail movement(proper rod movement to check) RECTIFICATION Ratchet and Ratchet/pawl movement to be accurately arrived at taking into consideration Count of yarn, ring dia, and chase length to be taken care off Stitching on Cone EFFECT More end breaks in the subsequent process Excessive yarn waste CAUSES Vibrating and wrongly set cone holder Yarn coils wrapped around the base of the cone holder Traverse restrictors fixed at an incorrect position Improper alignment of tension brackets with the drum RECTIFICATION Maintenance cone winders to be good Cone holder settings and alignment of tension Brackets with the drum to be carried out as frequently as possible Ribbon wound cone EFFECT High level of slough off during unwinding Excessive yarn waste Uneven dye pick up in the case of dye packages CAUSES Winding spindle not revolving freely Cone holders incorrectly set Defective settings of cam switch Lint accumulation in the builder cam groove RECTIFICATION Overhauling of cone winders to be periodically carried out Anti ribboning mechanism to be checked at a frequent interval Free movement of the cone holders to be ensured by proper lubrication Soft build cone EFFECT The overall density of package is lower Soft packing either at the base or at the nose of cones CAUSES Improper alignment of winding spindle to the winding drum Insufficient unwinding tension Inadequate cradle loading RECTIFICATION Unwinding tension to be maintained at 6 to 8% of single yarn Strength Cradle pressure to be maintained to the optimum level Bell Shaped cone EFFECT Excessive breaks during subsequent processes CAUSES High yarn tension during winding Cone holders incorrectly set to the winding drum Damages in paper cone center RECTIFICATION Quality of cones to be checked at that time of procurement Optimum unwinding tension to be maintained Nose Bulging EFFECT Slough during warping/unwinding Excessive yarn waste in the next process CAUSES Improper setting of cone holders to the winding drum The damaged nose of the paper cones RECTIFICATION Periodical inspection of settings in winding machines Tenters to be instructed to adopt correct work practices Avoiding the usage of damaged paper cones Collapsed cone EFFECT Use of poor quality /damaged paper cones Poor system of material handling Maintaining non-optimum unwinding tension CAUSES Use of poor quality/damaged cones RECTIFICATION Using of poor quality/damaged paper cones should be avoided Winding tenters should be trained by proper work methods Proper material handling devices such as cone transport trolleys to be used Cone inserts to be used for paper cones

These include: 1

Snap Swivel A snap swivel is optional , but can be extremely useful if you plan on changing up your bait presentations when going from deep water pond fishing to river fishing, for example

Be sure to have ample sizes and spares for any snags and/or current changes you encounter